Chicago Metal Fabricators 'new fiber laser cutter haisi gantry machine.I X-axis isimbi yakagadzirwa nepakati pekamuri yekucheka.Yakagadzirirwa kupa humwe hutsigiro hwepamusoro-soro yekucheka misoro.Inobvumirawo kupinda kureba kwese kwetafura yekucheka laser.
Iri kumaodzanyemba kwakadziva kumadokero kweguta, Chicago Metal Fabricators yave iripo kwemakore anopfuura 100. Asi kunyange muzuva rino nezera, yakaratidza chido chekugamuchira teknolojia yemazuva ano - munguva pfupi yapfuura imwe yemhando huru dzefiber laser cutters mu. iyo US
Kana iwe ukafamba pedyo nemugadziri, iyo inogoverwa neChicago-style bungalows nedzimwe dzimba dzemhuri imwe chete, unogona kushamiswa nehukuru hwenzvimbo yemugadziri.Inovhara 200,000 square feet, inenge hafu yehukuru hweguta. chakatangwa muna 1908, chivako ichi chakawedzera kamuri imwe panguva. Makamuri ane madziro ezvidhina anopa nzira kune mamwe makamuri ane zvidhinha kusvikira wasvika kune bay hombe kuseri kwenzvimbo.
Mukutanga kwezana ramakore rechi 20, Chicago Metal Fabricators yakagadzira makabati esimbi uye pombi masisitimu vachishandisa michina inofambiswa nema spool pulleys uye flywheels akaiswa pedyo nedenga;kutaura zvazviri, makambani akati wandei achine zvinzvimbo zvakafanana nezvaaive aita makore angangosvika zana apfuura, inova inosimudzira nhoroondo yekambani yekugadzira. Nhasi, inotarisisa zvinhu zvinorema uye magungano makuru kubva ku16 geji kusvika ku3 ″ mabhodhi. anosvika mazana matatu mabasa anovhurwa chero nguva.
"Tine nzvimbo dzakakura, dzinorema-mabasa ekugadzira," akadaro Randy Hauser, purezidhendi weChicago Metal Fabricators.“Zviri pachena kuti semugadziri wesimbi, unoda kuva nemabheji marefu, asi isu hatidaro.Isu tine hombe bay nzvimbo kumashure, asi isu tine Mazhinji emakamuri makuru.Saka imba yataishandisa yaive yakawanda.
“Semuyenzaniso, tinogadzira simbi isina simbi mumakamuri ari ega kuti asasvibiswa nekabhoni.Ipapo tinoita basa rakawanda rakareruka uye kubatanidza mune mamwe makamuri,” akapfuurira kudaro.”Zvakatora mukana wemamiriro edu ezvinhu. "
Sezvo mhando dzemabasa ekugadzira dzakashanduka nekufamba kwemakore, ndizvo zvakaitawo vatengi.Chicago Metal Fabricators zvino inopa zvikamu zvesimbi zvemuchadenga, tsigiro yevhu rendege, kuvaka, njanji uye mvura industries.Mamwe mabasa akatetereka, senge 12- tani 6-inch aerospace component.A514 simbi inoda sophisticated thermal control uye magnetic particle inspection of weld pass imwe neimwe mushure memaawa makumi maviri nemana.
Nepo aya makuru, akaomesesa ekugadzira uye mawelds anoita chikamu chikuru chebhizinesi rekambani, Hauser anoti ichiri kuita basa rakawanda resimbi.
Ndosaka hunyanzvi hwekucheka laser hwakakosha kukambani sezvo ichitsvaga mikana yeramangwana.
Chicago Metal Fabricators yakapinda mu laser cutting muna 2003. Yakatenga 6 kW CO2 laser cutter ine 10 x 20 tsoka yekucheka mubhedha.
"Zvatinoda pamusoro pazvo ndezvekuti zvinogona kubata mapuranga makuru, anorema, asi isu tinewo huwandu hwakakwana hwemapuranga esimbi," akadaro Hauser.
Nick DeSoto, injiniya wepurojekiti kuChicago Metal Fabricators, anoongorora iyo itsva fiber laser cutter paanopedza basa.
Vagadziri vagara vaine shungu nekugadzirisa, saka CO2 lasers vachiri kukwanisa kuendesa emhando yepamusoro zvikamu zvakachekwa.Asi kuve nechokwadi chekuti laser inocheka nemazvo kuti isangane nemhando yemhando inoda ruzivo rwakati wandei. kuve offline kwenguva yakareba.
Hauser akati anga achitarisa fiber laser yekucheka tekinoroji kwemakore, asi aingoda kutevedzera tekinoroji mushure mekunge yaratidzwa. bvumira fiber lasers kutema simbi dzakakora kupfuura zvizvarwa zvakapfuura zvetekinoroji zvaigona kubata.
Uyezve, aida kuwana mugadziri anoda kuvaka tafura yekucheka tafura ye 10-by-30-foot.Tafura yakakura yekucheka inenge 6 x 26 tsoka, asi Chicago Metal Fabricators ine mabhureki maviri akareba 30-foot, iyo yakakura. iyo inopa 1,500 matani ekukotama simba.
"Sei uchitenga 26-ft.laser, nekuti iwe unoziva iyo inotevera kurongeka yatinowana ichave 27-ft.chikamu, "Hauser akadaro, achibvuma kuti kambani ine chaizvo nezve 27-ft.Zvikamu mumusangano zuva iroro.
Sezvo kutsvaga kwefiber lasers kwakawedzera zvakanyanya, mutengesi wemuchina wemuchina akakurudzira Hauser kuti atarise CYLASER.Mushure mekudzidza nezvekubatana kwenguva refu kwekambani nefiber laser tekinoroji uye ruzivo rwekuvaka michina yekucheka mikuru, Hauser akaziva kuti aive awana mutengesi mutsva wehunyanzvi.
Isati yapinda mundima yekucheka simbi, CYLASER yakanga iri mugadziri wetsika welding machines.Iri pedyo neItaly yekugadzira nzvimbo yeIPG Photonics, mutengesi mukuru we fiber laser magetsi kune vanogadzira michina yepasi rose.Kuswedera pedyo uku kwakakurudzira makambani maviri kukudziridza hukama hwakasimba hwehunyanzvi mumakore, sekureva kwevakuru vekambani.
Mukutanga 2000s, IPG yakatanga kupa yakakwirira simba faibha lasers pamusika welding.Yakapa CYLASER jenareta kuti iedze, izvo zvakafadza kambani vanogadzira zvigadzirwa.Munguva pfupi yapfuura, CYLASER yakatenga yayo fiber laser magetsi uye yakatanga kuishandisa simbi yekucheka zvikumbiro.
Muna 2005, CYLASER yakaisa yekutanga laser yekucheka muchina mumusangano wekugadzira muSchio, Italy.Kubva ipapo, kambani yakagadzira yakazara yakazara 2D yekucheka michina, yakasanganiswa 2D yekucheka nemichina yekucheka chubhu, pamwe nekumira-yega yekucheka chubhu. michina.
Mugadziri anogadzira yakakura kwazvo fiber laser cutters muEurope, uye nzira iyo inogadzirisa X-axis kufamba kwekucheka musoro kwakakonzera kufarira kwaHauser.Iyi fiber laser cutter haina gantry system yekufambisa musoro wekucheka kuburikidza netafura huru yekucheka. ;pachinzvimbo, inoshandisa "ndege chimiro" nzira.
Sezvo iyo fiber laser isingade kutevedzera yechinyakare gantry bhiriji feed girazi nzira, CYLASER yakasununguka kufunga neimwe nzira yekufambisa laser yekucheka musoro. Muchigadzirwa chelaser cutter, X-axis ine simbi yepamusoro iyo inorerutswa uye yakanyatsogadzirwa muchina.Inoyerera ichidzika nepakati pekamuri yekucheka.Simbi yesimbi yakashongedzerwawo rack uye pinion uye. precision rail system.Pazasi pe X axis, Y axis yakabatanidzwa ne ina precision bearing sets.Ichi chigadziro chakagadzirirwa kuderedza chero kukotama kweY axis.Z axis uye musoro wekucheka zvakaiswa paY axis.
Mativi akareba anoshandiswa kugadzira tambo muzvivakwa zvekutengesa anochekwa patsva fiber laser cutters uye akakotama pamichina mikuru yekupeta.
Iyo hombe gantry dhizaini patafura yegumi-mamita-yakafara inotakura inertia yakakura, Hauser akadaro.
"Ini handifarire masheet metal gantry zvakanyanya paunenge uchicheka uye kugadzira tunhu tudiki nekumhanya kwakanyanya," akadaro.
Magadzirirwo ezvigadziriso zvendege anobvumira vanogadzira kupinda kune chero divi uye kureba kwese kwelaser cutting chamber.Iyi inoshanduka dhizaini inobvumirawo vanogadzira kuti vaise madhiraivha emuchina chero kupi kwakapoteredza muchina.
Chicago Metal Fabricators yakawana 8 kW fiber laser cutter muna Zvita 2018. Iyo inoratidzira mbiri pallet inochinja kuitira kuti mushandisi akwanise kuburitsa zvikamu kubva kune yapfuura skeleton uye kurodha inotevera isina chinhu muchina uchiita rimwe basa. Iyo laser inogona kuwanikwa zvakare kubva divi kana mushandisi achida kukurumidza kuwana, sekukanda zvisaririra patafura yekucheka kuti ishande nekukurumidza.
Iyo fiber laser yave ichikwira uye ichimhanya kubva munaFebruary nerubatsiro rwaNick DeSoto, muChicago-based metal fabricator project engineer, uyo aivewo akakosha pakuunza kambani yekare CO2 laser cutters uye kuvachengeta vachimhanya kwemakore.Hauser akati laser yakaitwa. sezvaitarisirwa.
"Zvatakawana pamakina ekare e-laser ndezvekuti kana ukaenda pamusoro pematatu emainji, laser inogona kucheka, asi idambudziko nekumucheto kweplate," akadaro. kune iyo siyana, yedu HD plasma cutters yakanaka kune akawanda maapplication.
"Takaisa mari mumhando dzakasiyana dzezvinhu kubva pa16-gauge kusvika 0.75-inch mune iyi laser itsva," Hauser akadaro.
CYLASER yekucheka misoro yakagadzirirwa kupa kucheka kwemhando yepamusoro pamhando dzakasiyana dzesimbi muhukobvu hwakasiyana.Chimiro cheVortex chinogadzirisa simba rebhanhire pamwe chete nekubatsira gasi kuyerera uye kudzvanywa, zvichikonzera kuderedzwa mitsetse uye kutaridzika kwakafanana kwakafanana pane laser cut edges, kunyanya pa. Stainless steels 0.3125 ″ kana yakakura.Vega ndiro zita reiyo beam mode modification function yekucheka musoro, iyo inogadzirisa hukuru hwedanda hwemamiriro ekucheka akakwana mumamiriro akasiyana.
Chicago Metal Fabricators, iyo inoshandisa mavhoriyamu makuru ealuminium uye simbi isina tsvina, yakashandura yakawanda yebasa ravo kune itsva laser cutters. zvakanaka chaizvo,” akadaro.
Mumwedzi ichangopfuura, vagadziri vakamhanya itsva fiber lasers mazuva matanhatu pavhiki mumashifiti maviri.Hauser inofungidzira kuti inomhanya kaviri nekukurumidza seyakakura CO2 laser cutters.
Mativi akareba anoshandiswa kugadzira tambo muzvivakwa zvekutengesa anochekwa patsva fiber laser cutters uye akakotama pamichina mikuru yekupeta.
"Ndiri kufara nehunyanzvi," akadaro Hauser. "Tinongoda kutsiva lens kamwe chete pagore, uye kuchengetedza kungangove 30 muzana ye CO2 yedu inobuda.Iyo nguva [nelaser itsva] haigone kuita nani. "
Nekuita uye saizi yefiber laser cutter yayo itsva, Chicago Metal Fabricators ikozvino yava nehunyanzvi hutsva hwainotenda kuti huchaibatsira kuwedzera mutsauko wevatengi vayo.Kuti ichi chinhu chikuru hakusi kuwedzeredza.
Dan Davis ndiye mupepeti-mukuru weThe FABRICATOR, indasitiri huru yekugadzira simbi nekugadzira magazini, uye zvinyorwa zvehanzvadzi yayo, STAMPING Journal, Tube & Pipe Journal, uye The Welder. Anga achishanda pazvinyorwa izvi kubvira Kubvumbi 2002.
FABRICATOR ndiyo magazini inotungamira kuNorth America yekugadzira simbi nekugadzira. Magazini iyi inopa nhau, zvinyorwa zvehunyanzvi uye nhoroondo dzenyaya dzinogonesa vanogadzira kuita mabasa avo nemazvo.FABRICATOR yanga ichishandira indasitiri kubva 1970.
Iye zvino nekuwana kuzere kudhijitari yeThe FABRICATOR, kuwana nyore kune yakakosha indasitiri zviwanikwa.
Iyo yedhijitari edition yeThe Tube & Pipe Journal yave kuwanikwa zvizere, ichipa nyore kuwana kune yakakosha indasitiri zviwanikwa.
Nakidzwa nekuwana kuzere kudhijitari ye STAMPING Journal, iyo inopa kufambira mberi kwetekinoroji, maitiro epamusoro uye nhau dzeindasitiri yemusika wesimbi.
Nakidzwa nekuwana kuzere kudhijitari yeThe Additive Report kuti udzidze mashandisirwo ekuwedzera ekugadzira anogona kushandiswa kuvandudza kushanda zvakanaka uye kuwedzera purofiti.
Ikozvino nekuwana kuzere kudhijitari yeThe Fabricator en Español, kuwana nyore kune yakakosha indasitiri zviwanikwa.
Nguva yekutumira: Feb-21-2022