Fabricating Solutions, inogara muTwinsburg, Ohio, inotenda kuti ma-laser cutters ane simba guru anopa kambani mukana wekukwikwidza pane mamwe makambani ekugadzira simbi. Muna Kubvumbi 2021, muridzi Dewey Lockwood akaisa muchina weBystronic we15 kW, achitsiva muchina we10 kW waakanga atenga. chete 14 mwedzi yapfuura.Image: Galloway Photography
Semuridzi webhizimisi, Dewey Lockwood anotarisa pakushanda kune rumwe rutivi uye kufambira mberi mukugadzirwa kwesimbi kune imwe.
Unoda umbowo yakakura kwazvo kuti irege kufuratira, uye kuwedzerwa kwegasi rakasanganiswa rinobatsira rakazarura musuwo wekugadzirisa kwakanyatsonaka kwe 3/8 kusvika 7/8 inch.mild steel.
“Pandakabva pa3,2 kW kuenda pa8 kW fiber, ndakacheka kubva pa120 IPM kuenda pa260 IPM mu1/4 inch.Zvakanaka, ndakawana 10,000 W uye ndanga ndichicheka 460 IPM.Asi ndakazowana 15 kW, ikozvino ndiri kucheka 710 IPM, "Lockwood akadaro.
Haasi iye ega ari kuona kuvandudzwa uku.Zvimwechetewo kune vamwe vanogadzira simbi munharaunda.Lockwood inotaura kuti OEMs dziri pedyo uye vanogadzira simbi vari kufara zvikuru kutsvaga Fabricating Solutions muTwinsburg, Ohio, nokuti vanoziva laser yayo yepamusoro. vacheki vanovabatsira muzvikamu zve laser-cut uye nguva yekushandura basa ichange iri mazuva mashoma.Mubvunzo wezuva.Zvinovabatsirawo kunakidzwa nemabhenefiti emazuva ano laser yekucheka pasina kuisa mari muhunyanzvi.
Lockwood akafara nehurongwa uhwu.Haafanire kuhaya vatengesi kuti vafambe nekugogodza pamagonhi zuva rese vachitsvaga bhizinesi idzva.Business rakauya kwaari.Kune muzvinabhizimusi aimbofunga kuti achapedza hupenyu hwake hwese. mugaraji rake nelaptop nebhureki rekutsikisa, chaive chiitiko chakanaka.
Sekuru vaLockwood vaiva mupfuri wesimbi, uye baba vake nababamunini vaiva vagayi. Anogona kunge akatemerwa kushanda muindasitiri yesimbi.
Zvisinei, mumazuva ekutanga, ruzivo rwake rwesimbi rwaiva nechokuita neindasitiri yekudziya, kufefetedza nemhepo.Ndiko kwaakawana dzidzo yekucheka nekupeta simbi.
Kubva ipapo akatamira kune indasitiri yekugadzira simbi, asi kwete sechikamu chechitoro chebasa.Akaenda kunoshanda seainjiniya wekushandisa pamuchina wemuchina. Chiitiko ichi chakamufumura kune ichangoburwa nzira dzekugadzira simbi uye kuti angadzishandisa sei kune nyika chaiyo yekugadzira.
Otomatiki zvikamu zvekugadzirisa masisitimu zvinoderedza njodzi yekucheka laser kuita bhodhoro sezvo zvikamu zvinorongwa uye zvakarongedzerwa kuti zviendeswe kuzasi kwemaitiro.
“Ndagara ndiine chimwe chikanganiso chebhizimisi.Ndagara ndine mabasa maviri, uye ndagara ndichisundwa kutevera chido changu.Iko kushanduka, ”akadaro Lockwood.
Fabricating Solutions yakatanga nemabhureki ekudhinda uye yaida kupa masevhisi ekubhenda kune vaigadzira simbi vari pedyo avo vakanga vasina kukwana kupeta mudzimba dzavo. fambirana nemaitiro avo ekugadzira.
Vatengi vakawanda vari kukumbira masevhisi ekucheka nekupeta. Pamusoro pezvo, kugona kucheka nekucheka zvidimbu zvelaser kuchaita kuti shopu ive yakakosha simbi yekugadzira sevhisi. Panguva iyoyo kambani yakatenga yayo yekutanga laser cutter, 3.2 kW modhi ine a state-of-the-art CO2 resonator panguva iyoyo.
Lockwood yakakurumidza kuona kukanganiswa kwezvinhu zvine simba guru.Sezvo kukurumidza kucheka kwakawedzera, aiziva kuti chitoro chake chaigona kumira kubva kune vakwikwidzi vari pedyo.Ndosaka 3.2 kW yakava 8 kW michina, ipapo 10 kW, ikozvino 15 kW.
"Kana iwe ukakwanisa kupembedza kutenga makumi mashanu muzana e-laser-simba, unogona kuzvitenga zvese, sekunge zviri zvesimba," akadaro. uya.”
Lockwood akawedzera kuti muchina we15-kilowatt uri kuhwina pamusoro pawo kuti ugadzirise simbi yakakora zvakanyanya, asi akatiwo kushandiswa kwegasi rakasanganiswa nelaser panguva yekucheka kunobatsirawo kuvandudza kunaka kwechigadzirwa chekupedzisira. nitrogen pane high power laser cutter, tsvina kuseri kwechikamu kwakaoma uye kwakaoma kubvisa.(Ndosaka michina yekubvisa otomatiki uye marounder achiwanzo shandiswa neaya lasers.) Lockwood anoti anofunga kuti ihombe shoma yeokisijeni. mumusanganiswa wenitrogen unobatsira kugadzira mabhuru madiki uye mashoma, ayo ari nyore kubvisa.kubata nawo.
Imwe yakafanana asi yakashandurwa zvishoma gasi musanganiswa yakaratidzawo mabhenefiti ekucheka aruminiyamu, maererano neLockwood.Kucheka kumhanya kunogona kuwedzerwa uchiri kuchengetedza inogamuchirika kumucheto kwemhando.
Parizvino, Fabricating Solutions ine vashandi gumi chete, saka kutsvaga nekuchengetedza vashandi, kunyanya muhupfumi hwemazuva ano mushure medenda, inogona kuva dambudziko rechokwadi.Ndicho chimwe chikonzero chitoro chaisanganisira otomatiki kurodha / kuburitsa uye zvikamu zvekugadzirisa hurongwa payakaisa iyo 15 kW. muchina muna April.
"Izvo zvinoitawo mutsauko mukuru kwatiri nokuti hatifaniri kuita kuti vanhu vaparadze zvikamu," akadaro.Magadzirirwo ekuronga anobvisa zvikamu kubva kune skeleton uye anozviisa pamapuranga ekutakura, kukotama kana kutumira.
Lockwood akati vakwikwidzi vakacherekedza kugona kwechitoro chake kutema laser. Kutaura zvazviri, anodana izvi zvimwe zvitoro kuti “vashandi” nekuti vanowanzomutumira basa.
KuFabricating Solutions, kuisirwa mari mumabhureki ekudhinda kwakave nemusoro nekuda kwechitsiko chidiki chemuchina uye kugona kupa formwork pazvikamu zvizhinji zvekambani.Mufananidzo: Galloway Photography
Hapana chimwe chezvikamu izvi zvekucheka kwelaser zviri kuenda zvakananga kune mutengi.Chikamu chikuru chayo chinoda kuwedzera kugadzirisa.Ndosaka Fabricating Solutions isiri kungowedzera chikamu chayo chekucheka.
Chitoro ichi parizvino chine mabhureki e80-ton uye 320-ton Bystronic Xpert uye chiri kuda kuwedzera mamwe mabhureki maviri e320-ton.
The Prima Power panel press brake ine robhoti inobata workpiece uye inoifambisa kune imwe nzvimbo yekubhenda kwega kwega.Nguva yekutenderera yezvikamu zvina-bend pane yekare mabhureki ekudhinda inogona kuva 110 seconds, nepo muchina mutsva unongoda 48 seconds. , Lockwood akati.Izvi zvinobatsira kuchengetedza zvikamu zvichiyerera kuburikidza nedhipatimendi rekubhenda.
Sekureva kwaLockwood, iyo mapaneru press brake inogona kugadzirisa zvikamu kusvika ku2 metres kureba, izvo zvinomiririra nezve 90 muzana yebasa rinobatwa nedhipatimendi rekukotama.Iyo zvakare ine diki tsoka, iyo inobatsira Fabricating Solutions kushandisa zvakanyanya nzvimbo yayo yemusangano.
Welding ndeimwe bhodhoro, sezvo chitoro chiri kukura bhizinesi rayo.Mazuva ekutanga ebhizinesi aitenderera pakucheka, kukotama uye kutumira mapurojekiti, asi kambani iri kutora mamwe mabasa ekutendeuka, ayo welding chikamu.Fabricating Solutions inoshandisa maviri akazara akazara. - nguva welders.
Kuti abvise kuderera panguva yekuputika, Lockwood anoti kambani yake yakaisa mari kuFronius "dual head" gas metal arc torch.Nemazhenje aya, welder haafaniri kuchinja mapedhi kana waya. nguva dzose, kana welder apedza basa rekutanga, anogona kushandura purogiramu pane simba remagetsi uye shandura kune imwe tambo yebasa rechipiri.Kana zvinhu zvose zvakagadzirirwa zvakanaka, welder anogona weld kubva kune simbi kusvika kualuminium mumaminitsi makumi matatu.
Lockwood akawedzera kuti chitoro ichi zvakare kuisa 25-ton crane munzvimbo yewelding kuti ibatsire nekufamba kwezvinhu.Sezvo mazhinji ebasa rewelding rinoitwa pamaworkpiece mahombe-chimwe chezvikonzero nei chitoro chisina kuisa mari mumarobhoti welding maseru. -crane ichaita kuti zvikamu zvinofamba zvive nyore.Ichaderedzawo njodzi yekukuvara kune welder.
Kunyange zvazvo kambani iyi isina dhipatimendi remhando yepamusoro, inosimbisa kukoshesa kwemhando mukugadzirwa kwezvigadzirwa.Pachinzvimbo chekuva nemunhu mumwe chete ane mutoro wekutonga kwemhando, kambani inovimba nemunhu wese kuti aongorore zvikamu asati azvitumira pasi kune imwe nzira inotevera. kana kutumira.
"Zvinoita kuti vaone kuti vatengi vavo vemukati vakangokosha sevatengi vekunze," Lockwood akadaro.
Fabricating Solutions inogara ichitsvaga kuvandudza shopu yayo yepasi productivity.Kune nguva pfupi yapfuura kwave neinvestment mune welding simba sosi inogona kubatanidzwa neaviri waya feeders, zvichibvumira welders kukurumidza kushandura pakati pemabasa maviri akasiyana.
Mapurogiramu ekukurudzira anoita kuti munhu wese atarise kugadzira basa remhando yepamusoro.Kune chero zvikamu zvakagadziridzwa kana zvakarambwa, mutengo wekugadzirisa mamiriro acho uchaderedzwa kubva padziva rebhonasi.Mukambani diki, haudi kuve chikonzero chekuderedzwa. bhonasi yekubhadhara, kunyanya kana vaunoshanda navo vachishanda pedyo newe mazuva ese.
Chido chekuita zvakanyanya zvekuedza kwevanhu itsika inowirirana paFabricating Solutions.Chinangwa ndechekuona kuti vashandi vanoisa pfungwa pamabasa anogadzira kukosha kwevatengi.
Lockwood yakanongedza zvirongwa zveiyo ERP system nyowani yaizove ne portal uko vatengi vaigona kuisa yavo yeodha ruzivo, iyo yaizozadza maodha yezvinhu uye timesheets.Inodyisa maodha muhurongwa, mumutsara wekugadzira, uye pakupedzisira kumutengi nekukurumidza kupfuura. kurongeka kwekupinda maitiro kunoenderana nekupindira kwevanhu uye kusaenda kunopinda kweruzivo rwekurongeka.
Kunyangwe nemabhureki maviri ekudhinda akarairwa, Fabricating Solutions ichiri kutsvaga zvimwe zvingaite investments.Izvino laser cutter inosanganiswa ne dual cart material handling system, imwe neimwe inogona kubata anenge 6,000 pounds.Ne 15 kW magetsi, muchina unogona run 12,000 lbs.16-ga.Steel inopedzwa mumaawa mashomanana pasina kupindira kwevanhu.Izvi zvinoreva kuti imbwa yake ine nguva zhinji yekupera kwevhiki nzendo kuchitoro kuti idzore pallets uye kugadzirisa muchina kuitira kuti ienderere mberi laser cutting in lights-out mode. Hazvina basa kutaura, Lockwood aifunga nezve rudzi rwekuchengetedza zvinhu zvingabatsira laser cutter yake kudyisa chikara chine nzara.
Kana zvasvika pakugadzirisa nyaya dzekuchengetera zvinhu, angangoda kuita nekukurumidza.Lockwood anga achitofunga nezve 20 kW laser inogona kuitira chitoro chake, uye chokwadi zvaizotora kushanya kwevhiki kwakawanda kuchitoro kuchengetedza muchina une simba kudaro uchienda. .
Tichifunga nezve tarenda rekugadzira rekambani nekudyara mune tekinoroji nyowani, Fabricating Solutions inotenda kuti inogona kugadzira zvakanyanya, kana zvisingaite, kupfuura mamwe mafekitori ane vashandi vakawanda.
Dan Davis ndiye mupepeti-mukuru weThe FABRICATOR, indasitiri huru yekugadzira simbi nekugadzira magazini, uye zvinyorwa zvehanzvadzi yayo, STAMPING Journal, Tube & Pipe Journal, uye The Welder. Anga achishanda pazvinyorwa izvi kubvira Kubvumbi 2002.
FABRICATOR ndiyo magazini inotungamira kuNorth America yekugadzira simbi nekugadzira. Magazini iyi inopa nhau, zvinyorwa zvehunyanzvi uye nhoroondo dzenyaya dzinogonesa vanogadzira kuita mabasa avo nemazvo.FABRICATOR yanga ichishandira indasitiri kubva 1970.
Iye zvino nekuwana kuzere kudhijitari yeThe FABRICATOR, kuwana nyore kune yakakosha indasitiri zviwanikwa.
Iyo yedhijitari edition yeThe Tube & Pipe Journal yave kuwanikwa zvizere, ichipa nyore kuwana kune yakakosha indasitiri zviwanikwa.
Nakidzwa nekuwana kuzere kudhijitari ye STAMPING Journal, iyo inopa kufambira mberi kwetekinoroji, maitiro epamusoro uye nhau dzeindasitiri yemusika wesimbi.
Nakidzwa nekuwana kuzere kudhijitari yeThe Additive Report kuti udzidze mashandisirwo ekuwedzera ekugadzira anogona kushandiswa kuvandudza kushanda zvakanaka uye kuwedzera purofiti.
Ikozvino nekuwana kuzere kudhijitari yeThe Fabricator en Español, kuwana nyore kune yakakosha indasitiri zviwanikwa.
Nguva yekutumira: Feb-21-2022