Iko kuwirirana kusanganiswa kweCNC machining uye sheet simbi yekugadzira michina inoenderana nekuona iyo chaiyo maitiro uye mutengo wakakodzera wechikamu chimwe nechimwe.#Basic
"Pringles paakapinda muguta, zvese zvakachinja," Jeff Cupples akadaro achityaira achipinda mumugwagwa mukuru, kure nenzvimbo yesimbi yakatumidzwa zita rake rekupedzisira.Zvinotora ingangoita awa kutyaira kubva kuCupples 'J&J kudzimbahwe rekambani muJackson kuburikidza neWest Tennessee kuenda kufekitori yesatiraiti muDyersburg-nguva yakakwana yekusuma uye neruzivo rwekumashure, chekutanga, kuti mukana wekubatsira sei kugadzira mbatatisi chip michina inokurudzirwa. vavariro chaive chiri nyore chishandiso uye mold shop panguva iyoyo.
Vashandi vanounganidza zvikamu kubva kune imwe yekambani nyowani fiber laser yekucheka michina, iyo inowanzo kukurumidza kupfuura CO2 makunakuna avo.Cupples 'J&J ine huwandu hwemakumi maviri neshanu lasers, kubva pa3 kW fiber laser perforation musanganiswa kusvika pa20 kW fiber laser, pese mumafekitori ayo muJackson neDalesburg, Tennessee.
Famba nepakati pe65,000-square-foot satellite fekitori uye uchaona kuti Johnson & Johnson Company yeCupples yasvika papi.Midziyo pano inotangira kumichina yekugaya, lathes uye EDM kusvika kumichina yekubhenda, CNC rollers uye marobhoti welders.Zvese izvi, hatisati tamboona girazi rakakura uye rakaomarara rine mabasa akafanana mukambasi huru yekuvaka nomwe inosvika maeka makumi mana, iyo zvakare ine pa-saiti sevhisi mashandiro uye mamwe ekutanga Eagle neBystronic fiber lasers.Mhando imwechete yekucheka muchina kune rumwe rutivi.Kamwe kamwe, izwi rekuti "one-stop shopu" rakashandiswa naJeff Cupples rakamboita sekunge rakaderera.
Nekudaro, chii chinoita kuti kambani iyi ine vashandi vangangosvika mazana mana vasiyane ndiyo midziyo pachayo, ingave iri muDellsburg kana Jackson.Iko kusiyanisa uye kuwedzera kwekugadzira uye kugadzira kugona kune chikamu nekuda kwekuomerera kune yepakati pfungwa.Sezvakataurwa naCupples, "Chikamu chimwe nechimwe chine maitiro acho"-ndiko kuti, nzira yekugadzira simbi, pane imwe nguva yenguva, ine zviwanikwa uye zvinodiwa nevatengi, inodhura kupfuura chero imwe sarudzo inobatsira.
Kuwana "kuzivikanwa" kwechikamu chimwe nechimwe chinhu chakasarudzika chebhizinesi reCupples.Chitoro chinogona sei kuwedzera nekusiyanisa kugona kwacho pasina kurasikirwa nekugona kwakazara kwekugona kwega kwega?Maitiro ekushandisa zvinobudirira kugona kwakasiyana senge laser yekucheka uye CNC milling musangano rimwechete panguva imwe chete?YeCupples 'J&J, mhinduro inotanga neakotesheni yebasa iyo inoziva nekushandisa zvakanakira nzira dzakasiyana dzekugadzira nemidziyo.
Kure kure nekupopotedzana kwemidziyo yefekitori yesatellite, dhiraivha yekudzokera kuJackson inopa mukana wakanaka wekukurukura nezve shanduko yemamiriro ese.Takakurukura nezve shanduko kubva pakugadzira manyore kuenda kuCNC muna 1989, uye nekuwedzera kwewelding nekugadzira michina yezvikamu zvemakanika muna 1981. Zvisinei, Cupples yakakurumidza kuisa pfungwa pakutenga kambani yekutanga laser cutting machine muna 1997.
Kunyangwe iyo kambani ichishanda akasiyana ekugadzirisa uye kugadzira michina, laser yekucheka inzvimbo inodada.Mufananidzo unotsigirwa neCupples' J&J Company
Panguva iyoyo, chishuwo chikuru chaive chekutsigira CNC machining nemidziyo yekugadzira kuburikidza nekukurumidza kuchera uye kucheka kweakareruka maumbirwo ejometri.Iko kumhanya (uye mhando, muzviitiko zvakawanda) yekuwanikwa kutsva uku kwakafambiswa nekudzika indasitiri yeturf negadheni mudunhu uye hukama nevatengi vakuru vakaita seMTD Zvigadzirwa, Caterpillar, Kubota, uye Kellogg's (yakatengwa Pringles kubva kuProcter & Gamble. muna 2012) kuwedzera.Iyo laser inoitawo kuti kambani ive sosi yakasarudzika yemaodha nekukurumidza kubatsira vatengi kuchengetedza michina yavo ichimhanya."Zvino isu tinoziva kuti tinoimhanyisa maawa makumi maviri nemana pazuva, mazuva matanhatu pasvondo," akadaro Cupples.
Jeff Cupples, mutevedzeri wemutungamiri weJ&J kuCupples, vakagadzira peji-rimwe spreadsheet kurerutsa uye kuenzanisa maitiro ekutora, ayo aita mukana wakakosha wemakwikwi.Mufananidzo nerubatsiro rwaJohnson & Johnson vekuCupples.
Laser yekucheka zvakare inovhura mikana mitsva yekutsvaga vhoriyamu yekugadzira zvibvumirano.Kugona uku hakusati kuchingova kusimudzira kwezvigayo uye machira, yabva yave inonyanya kudada nzvimbo, zvekuti kambani inozivikanwa nekugadzirisa, kugadzirisa uye kunyange kugadzira laser yekucheka nozzles kubva pasi kumusoro.Ndiyo kiyi kune zano rinotsamira pakugadzira uye kugadzirisa kugona kutsigirana, kungave kuburikidza nemidziyo inoburitsa batch basa kana kuburikidza nekuwedzera mashandiro pazvikamu zvakafanana."Taizoshandisa laser kucheka chimwe chinhu, kuchikotamisa, kugadzira maboss uye kuvabatanidza pamwe chete nerobhoti, uye tozoigadzira mushure," akadaro Cupples."Iko laser processing, kana kugadzirisa kutanga uyezve laser?Waterjet?Ndeipi mhinduro yakanakisa yemutengi?"
Muridzi neMutungamiri James Cupples vakavamba Cupples' J&J Co. muna 1966. Jansen Cupples (muzukuru waJames nemwanakomana waJeff) anoshandawo kukambani uye ndiye maneja wezvinhu.Mufananidzo nerubatsiro rwaJohnson & Johnson vekuCupples.
Pakazosvika 1998, mwedzi mishoma chete mushure mekutanga laser mudziyo waiswa, Cupples akazvipira kuspredishiti-based automation kubatsira kupindura mibvunzo yakadai zvakanyanya.Panguva imwecheteyo, akataura kuti mazhinji emakwikwi angori "kuiswa kwenhamba", kubhadharisa zvakanyanya kurongeka mazinga, uye hapana hwaro hwechokwadi chemusangano.
Takakwira ngoro yegorofu nemunzvimbo yaJackson, tichipfuura nea laser opareta akapfeka magirazi ezuva, tichichimbidza kunhonga zvidimbu zvichangobva kutemwa kubva mudendere remarata.Pashure penguva yakati, takamira nokuda kwebasa reunyanzvi rokugadzira pamuchina mukuru unofinha.Rimwe nerimwe remabasa aya rinoda zvakakoshesesa zvakasiyana zvakanyanya uye seti yehunyanzvi kuti ibudirire, asi ese ari maviri anotanga nenzira imwechete: nyatso ronga kutenderera kwemepu inogona kuitika cheni, uye uone kuti ndechipi pazvikwata zvina zvakazvimirira --Kugadzira, kugadzira, kugadzira, kugadzira. uye hunyanzvi hwekugadzirisa - huchanyanya kukodzera kubata basa.“Zvakafanana neboka remakambani maduku ari kushanda pamwe chete,” Cupples akatsanangura."Ani nani anoita zvakanyanya ndiye muridzi wechirongwa, uye vanonyorera kune mamwe madhipatimendi."
Kuti uone iyo "main" dhipatimendi rebasa idzva, Cupples anoshandisa imwecheteyo Microsoft Excel-based system, iyo inoshandiswa neanofungidzira mudhipatimendi rega rega kuti "subcontract" mumwe nemumwe.Mukuita uku, pfungwa ye "chikamu chimwe nechimwe chine hunhu hwayo" inoratidzwa mune zvinotevera zvinhu:
Iyi gungano inoda rough-machine boss, pamwe nelaser yekucheka, kuumba uye robhoti welding mashandiro.Iko kushanda kwekupedzisira ndeye CNC kugadzira gomba nekushivirira kwe ± 0.0008 inches.Mufananidzo nerubatsiro rweJ&J Company of Cupples.
Estimate iri nani pane kufungidzira.Cupples akataura kuti kana uchifunga nezve chokwadi chekuti hapana maitiro anoshanda ne100%, vanofungidzira vazhinji vanodzidziswa "kupatsanura zvese ne0.8."Zvisinei, chikamu chimwe nechimwe chine huzivi hwayo, iyo inofunga kuti chikamu chimwe nechimwe chinewo kushanda kwayo.Nhamba chaiyo yebasa ripi neripi rakapiwa inogona kubva panguva uye ruzivo.Semuyenzaniso, chikamu chinorema chinogona kuita kuti kushanda kwemuchina wekupeta ufungidzirwe kuve wakadzikira pane kukosha kunoratidzwa nekutenderera kwenguva yemuchina.
Hapana avhareji.Cupples akataura kuti kushandura mavhareji enzvimbo dzakasiyana dzebasa kuita mutengo mumwe chete kunogona kushanda, asi matambudziko anomuka kana musanganiswa webasa wachinja.Sezvaanozvitaura, “kuenzanisa zvikamu zvitatu muzvina zveHMC yako nechimwe chinhu chipi nechipi” uye chitoro chingawana kuti “idzi nzvimbo huru dzose dzokugadziridza dzichatakurwa” nemhaka yokuti mitengo yadzo ingave isingakosheswi.Panguva imwe cheteyo, midziyo isinganyanyi kukosha inogona kunyanya kukoshesa, zvichiita kuti zvive zvakaoma kuzadza.PaJ&J muCupples, mitengo inosiyana nenzvimbo yebasa uye nebasa.
Ichi chikamu chinosanganisira musanganiswa welaser yekucheka, kuumba uye CNC machined zvikamu.Mufananidzo nerubatsiro rweJ&J Company of Cupples.
Mutengo wakakwana-grained.Muchokwadi, muchina mumwechete unowanzoda mareti akasiyana emabasa akasiyana.Semuyenzaniso, kuverenga nguva yekumisikidzwa yebasa mune imwe neimwe quote kunogona kukonzera imwe nzvimbo yekushandira inoda mwero wakaderera wehuwandu hwekugadzirwa kwezvikamu pane zvezvishoma-zvakakosha zvikamu (izvo zvinowanzoda kumwe kuseta)."Tinobhadhara (muchina) nekufamba kwenguva," Cupples akadaro.“Maakaunti achati kukosha kwemuchina uyu i24-7, asi maererano neruzivo rwedu, haukwanise kubhadharisa 24-7 muripo wekugadzira.Unogona kungochaja kana zvashanda. ”
"Kumusoro" kunogona kunge kwakanangana nebasa.Sekuseta kana kuronga (izvo zvinokanganisawo mitengo yenzvimbo yebasa zvakasiyana), mitengo ine chekuita nekutonga kwemhando uye yekufambisa inogona kusiyana kubva kubasa kuenda kubasa.Zvakafanana neavhareji yenzvimbo yebasa, Cupples akati akadzidza kare kare kuti kusanganisira mitengo yakadai mumari yekutonga inogona kukanganisa.Akataura kuti kunyange kana “mhindu yakakwirira ichiwanzoshandiswa kufukidza zvisingazivikanwi,” muuyo wacho kazhinji kazhinji “mushumo webasa unoti uri kuita mari, asi mugariro wako wemari hausi.”
Iri basa rinoda fiber laser kucheka, kuumba uye robhoti welding, uyezve online machining emakomba paHMC.Mufananidzo nerubatsiro rwaJohnson & Johnson vekuCupples.
Price is fluid.Mari yekutonga kwemhando uye zvimwe zvinosiyana zvinounzwa semitengo yenzvimbo dzebasa dzega kubva kune chishandiso chinonzi "Matrix".Iri tsigiro spreadsheet rinoburitsa mavara matrix: chikamu chespredishiti chinodonongodza mareti echaja anosvika gumi nematanhatu panguva yega yega yekubhadhara (kazhinji inoiswa kumakore matatu kusvika ku5) yenzvimbo yebasa yakapihwa kana unit.Muyedzeri anogona kupinda akasiyana hurongwa hwekuchinja uye kuseta nguva dzenzvimbo yebasa kana uchiedza kuzadzisa quotation tarisiro.
Automation yakakosha.Mushure mekugadzirisa chiyero chepakati pebasa, muyeresi anongoda chete kuisa zvinyorwa zvine chekuita nebasa-data data, nhamba yezvikamu uye nzira dzekugadzirisa, maawa ekushanda, nezvimwewo-iyo quotation ichagadziridzwa zvinoenderana."Tinogona kuchinja chiyero chenzvimbo yebasa sezvinodiwa kumabasa matsva kana zvikwata zvitsva zvingave nepamusoro kana kuderera," akadaro Cupples."Tinogona kurodha huwandu hwemaawa atakamhanya pamushini kana yuniti mugore rapfuura, uye zvinotiudza kana mareti edu achigona kuunza purofiti nekudzoka."
Kunyangwe kana ese maverengero aya ari egwara, hurongwa hwekufungidzira hwekambani hauzomboshanda, asi hunoda nguva yakawanda nesimba.Muchokwadi, Cupples anga achifunga kusimudzira kune akawanda bhizinesi resource kuronga (ERP) software mapakeji kwemakore.Nekudaro, masisitimu mazhinji akaedzwa kusvika parizvino ane dambudziko rakafanana: "Unofanira kunyepa kwariri," akadaro."Zvakaoma kuti ERP system iite zvikamu kubva kune akawanda vatengi muchikamu chimwe panguva imwe chete."
Munguva yekufamba rwendo rweDyersburg satellite fekitori, takamira kuti tishanyire "yakaputsika" yekugadzira unit inoratidzwa mumufananidzo uri pazasi.Uyu mumwe wemienzaniso mizhinji yemushandi mumwechete ari mhanyisa muchina une mwero wakakwira wekuchaja (laser) uye muchina une mwero wakaderera wekuchaja (mushini wekupeta) panguva imwe chete.Ichi chikamu "chakatyoka" nekuti muchina unowanzo mhanyisa zvikamu zvakasiyana, kazhinji kune vatengi vakawanda."Iyi ndiyo nzira yatinokwikwidza nayo neChina," Coops akadaro.
Kuisa midziyo ine mutengo wakanyanya (laser yekucheka michina) padivi pezvishoma-mutengo wemidziyo (inokotamisa michina) inobvumira mushandi mumwechete kuti amhanye zvikamu zvakasiyana kubva kune vatengi vakasiyana pamichina miviri panguva imwe chete.
Nekudaro, Cupples akati, zvikamu zvakakuvadzwa zvinowanzoparadza chero chitoro che manejimendi software inobatanidza zvakananga vashandi vakapihwa nzvimbo dzakasiyana dzebasa nemubhadharo.Kusiyana neizvi, uchishandisa maspredishiti, zviri nyore kungo "batanidza mitengo iyi uye kuseta mareti ebasa."Kana kuti, anga“rega nzvimbo dzebasa dzine ukoshi hwepamusoro dzichitora basa” kuti awane zvikomborero zvakawanda kubva kumichina isingakoshi.
Pamusoro penyaya dzemihoro, "masero akatyoka" anotadzisawo masisitimu anotarisira kuti vashandisi vashande kuburikidza nebarcode scanning."Unonyora sei zvikamu zviviri zvakasiyana pamushini mumwe chete?"Cupples akabvunza, kunyangwe aive atopindura zvake mubvunzo.Chero zvazvingaitika, "kunyepa" kune chitoro manejimendi system (munyaya iyi, pamwe nekugadzira panguva yekuvheneka maitiro kana nemaoko kunyora pamusoro pekuisa yemanyorero gare gare) zvinogona kunetsa.
Semuyenzaniso, Cupples anotaura chinhu chaasina kudzokorora mune imwe software: zviri nyore uye nekukasira kuona kana kushanda kwakawedzerwa kunowanikwa kubva mumaawa ekuwedzera kwakakosha mari yekuwedzera yebasa.Achishandisa hurongwa hwake, kune vashandi vakanyatsoshanda maawa makumi mana neshanu asi vakagamuchira mubhadharo wenguva yakawandisa yevashanu vavo, hapana chikonzero chekupinda maawa 47.5 (saka, maawa makumi mana emubhadharo wenguva dzose uye maawa mashanu ekuwedzera).Izvi zvinodaro nekuti sisitimu inongochinja chiyero chepakati chebasa zvichienderana nemaawa chaiwo ekuwedzera.Hapana zvakare chikonzero chekugadzira nemaoko mamwe nzvimbo dzebasa muhurongwa-senge "OT1", "OT2", nezvimwewo-kuverengera mari yenguva yakawandisa.Muyedzeri anongoda kushandura chikamu chimwe chespredishiti uye kotesheni ichagadziridzwa saizvozvo.
Cupples akataura kuti paakatanga kugadzira peji-rimwe spreadsheet kurerutsa uye kubatanidza makotesheni eiyo brand-itsva bhizinesi unit, kuchinjika uku kwaiita kunge kure.Kubva ipapo, kukura kwekambani kwakaratidza kubudirira kwemaitiro ayo.Panguva yekunyora, nzira iyi inoita senge isinga shanduke chero nguva munguva pfupi."Basa ratinoita rinoda vanhu vashoma, nguva shoma, uye rakarurama," Cupples akadaro.
Zvakawanda semamiriro ezvinhu nedesktop 3D kudhinda, Omax yakagadzira nzira inogona kuunza kuita kwakasiyana-siyana, kushanda uye kureruka kwekucheka kwejet yemvura kune huwandu hwakawanda hwevashandisi.
Nenguva isipi, vashandisi veindasitiri yekucheka kwesimbi yewaterjet vachakwanisa kucheka mahwendefa esimbi, macomposites, uye zvimwe zvinhu pasina kushandisa mabrasives-kana kuti kushandisa mabrasives mashoma kupfuura zvavakajaira.
Purezidhendi weHunt and Hunt akataura kuti kushandisa muchina wekutenderedza/kugaya ndiro rimwe remabasa akaoma zvikuru mufekitari yake yava nemakore 55.Akataura zvakare kuti kuitira kuvandudza kushanda kwekondirakiti basa, ichi ndicho chinhu chakanakisa chinogona kuitwa nechitoro.
Nguva yekutumira: Nov-16-2021